Thermoformed ESD Trays / MC-77005

Thermoformed semiconductor packaging

MC-77005
20-Cavity TO-5 Tray

A compact tray with 20 narrow cavities in two rows, based on a TO-5 shipping and storage application. Available in black conductive and clear antistatic material.

Does this tray look close to what you need? Send us your device information. Malaster can help review the fit, material choice and requirements for your application.

Discuss This Tray for Your Application

Mention MC-77005 when you contact us.

Black rendering of the MC-77005 thermoformed tray showing 20 cavities for to-5 devices.
MC-77005 shown in black conductive material. Clear antistatic material is also available.

A starting point for your device

The MC-77005 uses long, narrow cavities with rounded channel profiles. Its 4.770″ × 2.390″ footprint provides a compact starting point for handling small leaded devices individually.

For a TO-style device, the body diameter, flange, lead length and lead spacing all affect fit. The plan and section show different width references, so the pocket should be reviewed as a shaped profile rather than a simple rectangular opening.

If your device differs from the reference application, contact us anyway. We can discuss whether this tray, another existing design or a custom packaging solution is worth exploring.

Tray at a glance

MC-77005 design reference
Tray reference MC-77005
Cavity layout 20 cavities in two rows of ten
Reference application TO-5 devices
Reference cavity length × width 0.969″ × 0.330″
Approximately 24.6 × 8.4 mm
Reference width in section 0.300″
Approximately 7.6 mm
Reference internal rail height 0.295″
Approximately 7.5 mm
Overall footprint 4.770″ × 2.390″
Approximately 121.2 × 60.7 mm
Reference overall height 0.400″
Approximately 10.2 mm
Material options Black conductive
Clear antistatic

Use these reference dimensions for an initial size comparison. Actual fit depends on the device profile, pin clearances and selected material. If your device is close to these dimensions, contact us to review the fit.

Isometric line drawing of the MC-77005 thermoformed tray showing 20 cavities for to-5 devices.
Line view of the finished MC-77005 tray, showing its cavity profiles and formed features.

Look beyond the overall size

The line view shows the channel shape and separating rails. Send a side view of your device as well as its package outline so we can consider body support, lead clearance and removal.

Tell us how the tray will be used, whether for work-in-process handling, storage or a shipping application. We can then review the tray as part of the complete packaging requirement.

Choose a material for your application

MC-77005 is available in both black conductive and clear antistatic material. Tell us about your ESD requirements, handling environment and any need to see the device through the tray so we can discuss the appropriate option.

Black conductive

An option for applications requiring conductive tray material. Share your material or ESD specifications so we can review the requirements with you.

Clear antistatic

An option when clear material is useful for viewing the device. We can discuss the antistatic material requirements alongside fit and handling.

Could MC-77005 work for your device?

You do not need a complete specification to begin. Send what you have, and we can help identify the details needed to assess the tray and prepare a quotation.

  • A device drawing, photograph, package outline or description
  • Any known dimensions, pin clearances or handling concerns
  • Your material preference or ESD requirements, if known
  • Estimated quantities and timing

Please include MC-77005 in your inquiry so we can refer to this tray design.