ESD Packaging Products / Thermoformed Tray Designs

Malaster thermoformed packaging

Thermoformed Tray Designs & Custom Packaging

Malaster develops and produces thermoformed trays around the parts you need to protect and the way you handle them. From semiconductor devices and substrates to sockets and electronic components, the goal is practical support, useful clearance and reliable part presentation.

Start with an existing tray design or discuss a custom configuration. Malaster can review device fit, material selection and production requirements with you.

Black rendering of the MC-77002 thermoformed PGA tray with 25 individual cavities.

One starting point: MC-77002
A 25-cavity design with device support features. Explore the catalog below for other layouts and cavity sizes.

Thermoforming Built Around Your Application

A tray needs to do more than hold a part. Malaster reviews where the device can be supported, which features need clearance, how it will be loaded and removed, and what happens during handling, storage or shipment.

Device Support & Clearance

Cavity profiles, support surfaces and relief areas can be developed around the component body, leads, pins, connectors and underside features. Dimensions are the starting point for a complete fit review.

Handling & Tray Layout

Discuss cavity count, part orientation, loading access, stacking or nesting, and any equipment interface. The tray should support your handling process and the way parts move through production.

From Design to Production

Malaster connects the application review with thermoforming, trim and press work, inspection and shipment preparation. Quantity, tooling requirements and timing are reviewed when developing your quote.

Material Choice Is Part of the Fit

Black Conductive or Clear Antistatic

The catalog designs are offered in black conductive and clear antistatic material. Tell us about your ESD requirements, handling environment and any need to see the device through the tray so the material can be matched to the application.

A Close Fit May Be Worth Reviewing

For some applications, changing sheet thickness can provide a small clearance adjustment within an existing design. That choice also affects rigidity and formed geometry, so Malaster reviews the tooling, material and actual device fit before recommending a change.

Find an Existing Tray Design

58 design references · 59 configurations · Reference dimensions where confirmed

Browse by application below. Open a group to compare up to 12 trays; opening another group closes the previous one. Use Open / Close to close it yourself. Application names are starting points, and similar geometry may suit other devices.

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4 cavities / device positions

MC-77138 ·

6 cavities / device positions

MC-77119 · MC-77130 · MC-77131 · MC-77136 · MC-77231-A ·

10 cavities / device positions

MC-77067 · MC-77068 · MC-77069 · MC-77117 · MC-77118 · MC-77214 · MC-77215 · MC-77216 · MC-77217 · MC-77219 · MC-77220 · MC-77221 · MC-77222 · MC-77232 ·

12 cavities / device positions

MC-77111 · MC-77112 · MC-77132 · MC-77133 · MC-77231 ·

15 cavities / device positions

MC-77265 ·

18 cavities / device positions

MC-77134 ·

20 cavities / device positions

MC-77005 · MC-77012 · MC-77020 · MC-77023 · MC-77062 · MC-77092 · MC-77114 · MC-77120 · MC-77128 · MC-77200 · MC-77201 · MC-77202 ·

22 cavities / device positions

MC-77038 ·

24 cavities / device positions

MC-77080 · MC-77122 · MC-77210 · MC-77264 ·

25 cavities / device positions

MC-77002 · MC-77088 · MC-77089 · MC-77090 · MC-77121 · MC-77226 · MC-77245 · MC-77246 · MC-77270 ·

28 cavities / device positions

MC-77135 ·

34 cavities / device positions

MC-77034 ·

35 cavities / device positions

MC-77093 ·

50 cavities / device positions

MC-77083 · MC-77127 · MC-77233 ·

Cavity dimensions are design references for initial comparison. Device shape, support surfaces and material choice affect usable fit. Open the tray detail page for the full reference table and line view.

PGA, QFP & SOJ
7 configurationsOpen / Close
Black rendering of the MC-77002 thermoformed PGA tray with 25 individual cavities.

MC-77002

25-Cavity PGA Tray

Cavity length × width
1.063″ × 1.063″
Approx. 27.0 × 27.0 mm
Depth to center support
0.384″
Approx. 9.8 mm
Tray footprint
7.188″ × 7.219″
Approx. 182.6 × 183.4 mm

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Black rendering of the MC-77012 thermoformed tray showing 20 cavities for 100-lead cqfp.

MC-77012

20-Cavity CQFP Tray

Cavity length × width
1.030″ × 1.030″
Approx. 26.2 × 26.2 mm
Depth to support level
0.275″
Approx. 7.0 mm
Tray footprint
7.625″ × 6.125″
Approx. 193.7 × 155.6 mm

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Black rendering of the MC-77034 thermoformed tray showing 34 cavities for 32-lead soj.

MC-77034

34-Cavity SOJ Tray

Outer cavity
1.029″ × 0.614″
Approx. 26.1 × 15.6 mm
Inner cavity
0.840″ × 0.437″
Approx. 21.3 × 11.1 mm
Depth to upper ledge
0.050″
Approx. 1.3 mm
Depth to inner ledge
0.125″
Approx. 3.2 mm
Tray footprint
7.125″ × 7.125″
Approx. 181.0 × 181.0 mm

Stepped cavity: review both ledges and the complete device profile.

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Black rendering of the MC-77062 thermoformed tray showing 20 cavities for 24 mm × 24 mm qfp package reference.

MC-77062

20-Cavity QFP Tray

Cavity length × width
1.275″ × 1.275″
Approx. 32.4 × 32.4 mm
Depth to support ledge
0.120″
Approx. 3.0 mm
Tray footprint
7.375″ × 7.000″
Approx. 187.3 × 177.8 mm

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Black rendering of the MC-77114 thermoformed tray showing 20 individual cavities.

MC-77114

20-Cavity PGA Base Tray

Cavity length × width
1.700″ × 1.700″
Approx. 43.2 × 43.2 mm
Depth to center support
0.210″
Approx. 5.3 mm
Tray footprint
11.750″ × 9.500″
Approx. 298.5 × 241.3 mm

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Black rendering of the MC-77136 thermoformed tray showing 6 individual cavities.

MC-77136

6-Cavity QFP Storage Tray

Outer cavity profile
2.505″ × 2.505″
Approx. 63.6 × 63.6 mm
Inner profile
1.185″ × 1.185″
Approx. 30.1 × 30.1 mm
Depth to seating level
0.080″
Approx. 2.0 mm
Tray footprint
10.250″ × 8.250″
Approx. 260.3 × 209.6 mm

Supported QFP profile; the 0.080″ reference is to the seating level.

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Black rendering of the MC-77226 thermoformed tray showing 25 formed device positions.

MC-77226

25-Cavity QFP Storage Tray

Cavity length × width
1.095″ × 1.095″
Approx. 27.8 × 27.8 mm
Depth to support level
0.150″
Approx. 3.8 mm
Tray footprint
7.250″ × 7.250″
Approx. 184.1 × 184.1 mm

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BGA & surface-mount devices
4 configurationsOpen / Close
Black rendering of the MC-77038 thermoformed tray showing 22 cavities for square smd components.

MC-77038

22-Cavity SMD Tray

Cavity length × width
1.100″ × 1.100″
Approx. 27.9 × 27.9 mm
Depth to upper ledge
0.140″
Approx. 3.6 mm
Tray footprint
7.325″ × 7.500″
Approx. 186.1 × 190.5 mm

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Black rendering of the MC-77200 thermoformed tray showing 20 individual cavities.

MC-77200

20-Cavity Small SMT Device Tray

Outer cavity profile
0.980″ × 0.885″
Approx. 24.9 × 22.5 mm
Inner profile
0.560″ × 0.510″
Approx. 14.2 × 13.0 mm
Seating depth
0.150″
Approx. 3.8 mm
Tray footprint
7.250″ × 5.000″
Approx. 184.1 × 127.0 mm

Stepped profile: review body support and surrounding clearance.

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Black rendering of the MC-77210 thermoformed tray showing 24 formed device positions.

MC-77210

24-Position BGA Storage Tray

Cavity length × width
1.024″ × 0.935″
Approx. 26.0 × 23.7 mm
Cavity depth
0.220″
Approx. 5.6 mm
Tray footprint
12.688″ × 5.250″
Approx. 322.3 × 133.3 mm

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Black rendering of the MC-77264 thermoformed tray showing 24 device positions along three channels.

MC-77264

24-Position BGA Tray

Outer pocket, plan
0.818″ × 0.818″
Approx. 20.8 × 20.8 mm
Inner relief, plan
0.727″ × 0.727″
Approx. 18.5 × 18.5 mm
Section profile references
Outer profile: 0.829″; inner profile: 0.718″
Approx. 21.1 mm and 18.2 mm
Tray footprint
12.688″ × 5.250″
Approx. 322.3 × 133.3 mm

Supports the package body above the recessed solder-ball area.

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Substrates & circuit boards
9 configurations · MC-77020 to MC-77120Open / Close
Black rendering of the MC-77020 thermoformed tray showing 20 cavities for large rectangular substrates.

MC-77020

20-Cavity Large Substrate Tray

Cavity length × width
2.450″ × 1.250″
Approx. 62.2 × 31.8 mm
Cavity depth
0.120″
Approx. 3.0 mm
Tray footprint
11.500″ × 8.375″
Approx. 292.1 × 212.7 mm

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Black rendering of the MC-77023 thermoformed tray showing 20 cavities for sc2-style rectangular substrates.

MC-77023

20-Cavity SC2 Substrate Tray

Cavity length × width
2.100″ × 0.800″
Approx. 53.3 × 20.3 mm
Cavity depth
0.120″
Approx. 3.0 mm
Tray footprint
11.500″ × 8.375″
Approx. 292.1 × 212.7 mm

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Black rendering of the MC-77067 thermoformed tray showing 10 cavities for rectangular substrates.

MC-77067

10-Cavity Rectangular Substrate Tray

Cavity length × width
1.520″ × 0.775″
Approx. 38.6 × 19.7 mm
Cavity depth
0.220″
Approx. 5.6 mm
Tray footprint
7.125″ × 5.500″
Approx. 181.0 × 139.7 mm

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Black rendering of the MC-77068 thermoformed tray showing 10 cavities for rectangular substrates.

MC-77068

10-Cavity Substrate Tray

Cavity length × width
1.080″ × 0.665″
Approx. 27.4 × 16.9 mm
Cavity depth
0.220″
Approx. 5.6 mm
Tray footprint
7.125″ × 5.500″
Approx. 181.0 × 139.7 mm

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Black rendering of the MC-77069 thermoformed tray showing 10 cavities for compact substrates.

MC-77069

10-Cavity Compact Substrate Tray

Cavity length × width
0.870″ × 0.800″
Approx. 22.1 × 20.3 mm
Cavity depth
0.260″
Approx. 6.6 mm
Tray footprint
7.125″ × 5.500″
Approx. 181.0 × 139.7 mm

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Black rendering of the MC-77080 thermoformed tray showing 24 cavities for 23 mm × 23 mm × 0.8 mm substrates.

MC-77080

24-Cavity Substrate Tray

Cavity length × width
23.10 × 23.10 mm
Approx. 0.909″ × 0.909″
Cavity depth
0.80 mm
Approx. 0.031″
Tray footprint
176.21 × 125.41 mm
Approx. 6.937″ × 4.937″

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Black rendering of the MC-77117 thermoformed tray showing 10 individual cavities.

MC-77117

10-Cavity Substrate Tray

Cavity length × width
1.800″ × 1.200″
Approx. 45.7 × 30.5 mm
Cavity depth
0.200″
Approx. 5.1 mm
Tray footprint
8.500″ × 6.000″
Approx. 215.9 × 152.4 mm

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Black rendering of the MC-77118 thermoformed tray showing 10 individual cavities.

MC-77118

10-Cavity Narrow Substrate Tray

Cavity length × width
1.965″ × 0.965″
Approx. 49.9 × 24.5 mm
Cavity depth
0.200″
Approx. 5.1 mm
Tray footprint
8.500″ × 6.000″
Approx. 215.9 × 152.4 mm

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Black rendering of the MC-77120 thermoformed tray showing 20 individual cavities.

MC-77120

20-Cavity Square Substrate Tray

Cavity length × width
0.935″ × 0.935″
Approx. 23.7 × 23.7 mm
Cavity depth
0.200″
Approx. 5.1 mm
Tray footprint
8.500″ × 6.000″
Approx. 215.9 × 152.4 mm

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Substrates & circuit boards
8 configurations · MC-77201 to MC-77232Open / Close
Black rendering of the MC-77201 thermoformed tray showing 20 formed device positions.

MC-77201

20-Cavity Small PCB Tray

Cavity length × width
1.300″ × 0.845″
Approx. 33.0 × 21.5 mm
Cavity depth
0.275″
Approx. 7.0 mm
Tray footprint
8.760″ × 6.750″
Approx. 222.5 × 171.4 mm

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Black rendering of the MC-77214 thermoformed tray showing 10 formed device positions.

MC-77214

10-Cavity Narrow Component Tray

Cavity length × width
1.500″ × 0.780″
Approx. 38.1 × 19.8 mm
Cavity depth
0.200″
Approx. 5.1 mm
Tray footprint
8.500″ × 6.000″
Approx. 215.9 × 152.4 mm

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Black rendering of the MC-77215 thermoformed tray showing 10 formed device positions.

MC-77215

10-Cavity Square Substrate Tray

Cavity length × width
1.000″ × 1.000″
Approx. 25.4 × 25.4 mm
Cavity depth
0.200″
Approx. 5.1 mm
Tray footprint
8.500″ × 6.000″
Approx. 215.9 × 152.4 mm

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Black rendering of the MC-77217 thermoformed tray showing 10 formed device positions.

MC-77217

10-Cavity Wide Component Tray

Cavity length × width
1.720″ × 1.375″
Approx. 43.7 × 34.9 mm
Cavity depth
0.200″
Approx. 5.1 mm
Tray footprint
8.500″ × 6.000″
Approx. 215.9 × 152.4 mm

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Black rendering of the MC-77219 thermoformed tray showing 10 formed device positions.

MC-77219

10-Cavity Long Component Tray

Cavity length × width
1.900″ × 1.130″
Approx. 48.3 × 28.7 mm
Cavity depth
0.200″
Approx. 5.1 mm
Tray footprint
8.500″ × 6.000″
Approx. 215.9 × 152.4 mm

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Black rendering of the MC-77220 thermoformed tray showing 10 formed device positions.

MC-77220

10-Cavity Rectangular Storage Tray

Cavity length × width
1.530″ × 0.960″
Approx. 38.9 × 24.4 mm
Cavity depth
0.200″
Approx. 5.1 mm
Tray footprint
8.500″ × 6.000″
Approx. 215.9 × 152.4 mm

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Black rendering of the MC-77222 thermoformed tray showing 10 formed device positions.

MC-77222

10-Cavity Component Storage Tray

Cavity length × width
1.540″ × 1.130″
Approx. 39.1 × 28.7 mm
Cavity depth
0.200″
Approx. 5.1 mm
Tray footprint
8.500″ × 6.000″
Approx. 215.9 × 152.4 mm

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Black rendering of the MC-77232 thermoformed tray showing 10 formed device positions.

MC-77232

10-Cavity Long Substrate Tray

Cavity length × width
1.880″ × 1.107″
Approx. 47.8 × 28.1 mm
Cavity depth
0.200″
Approx. 5.1 mm
Tray footprint
8.500″ × 6.000″
Approx. 215.9 × 152.4 mm

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Sockets, TO devices & headers
5 configurationsOpen / Close
Black rendering of the MC-77005 thermoformed tray showing 20 cavities for to-5 devices.

MC-77005

20-Cavity TO-5 Tray

Cavity length × width
0.969″ × 0.330″
Approx. 24.6 × 8.4 mm
Width in section
0.300″
Approx. 7.6 mm
Internal rail height
0.295″
Approx. 7.5 mm
Tray footprint
4.770″ × 2.390″
Approx. 121.2 × 60.7 mm

Shaped channel: section width and rail height are separate references.

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Black rendering of the MC-77111 thermoformed tray showing 12 cavities for sockets and similarly sized components.

MC-77111

12-Cavity Socket Tray

Cavity length × width
2.525″ × 2.385″
Approx. 64.1 × 60.6 mm
Cavity depth
0.270″
Approx. 6.9 mm
Tray footprint
14.250″ × 10.250″
Approx. 361.9 × 260.3 mm

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Black rendering of the MC-77112 thermoformed tray showing 12 individual cavities.

MC-77112

12-Cavity Large Socket Tray

Cavity length × width
2.760″ × 2.760″
Approx. 70.1 × 70.1 mm
Cavity depth
0.625″
Approx. 15.9 mm
Tray footprint
14.500″ × 10.125″
Approx. 368.3 × 257.2 mm

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Black rendering of the MC-77119 thermoformed tray showing 6 individual cavities.

MC-77119

6-Cavity Large Socket Tray

Cavity length × width
3.400″ × 3.400″
Approx. 86.4 × 86.4 mm
Cavity depth
0.700″
Approx. 17.8 mm
Tray footprint
11.500″ × 9.000″
Approx. 292.1 × 228.6 mm

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Black rendering of the MC-77138 thermoformed tray showing four longitudinal channels and crosswise relief features.

MC-77138

4-Cavity MSPT Header Tray

Cavity length × width
14.440″ × 0.300″
Approx. 366.8 × 7.6 mm
Cavity depth
0.370″
Approx. 9.4 mm
Tray footprint
17.000″ × 6.000″
Approx. 431.8 × 152.4 mm

Four longitudinal cavities with crosswise relief features.

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Component handling & storage
9 configurations · MC-77083 to MC-77127Open / Close
Black rendering of the MC-77083 thermoformed tray showing 50 cavities for small rectangular components.

MC-77083

50-Cavity Component Storage Tray

Cavity length × width
0.550″ × 0.440″
Approx. 14.0 × 11.2 mm
Cavity depth
0.400″
Approx. 10.2 mm
Tray footprint
11.750″ × 6.375″
Approx. 298.4 × 161.9 mm

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Black rendering of the MC-77088 thermoformed tray showing 25 cavities for small square components.

MC-77088

25-Cavity Component Tray

Cavity length × width
0.600″ × 0.600″
Approx. 15.2 × 15.2 mm
Cavity depth
0.470″
Approx. 11.9 mm
Tray footprint
7.000″ × 6.250″
Approx. 177.8 × 158.8 mm

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Black rendering of the MC-77089 thermoformed tray showing 25 cavities for small square components.

MC-77089

25-Cavity Small Component Tray

Cavity length × width
0.500″ × 0.500″
Approx. 12.7 × 12.7 mm
Cavity depth
0.470″
Approx. 11.9 mm
Tray footprint
7.000″ × 6.250″
Approx. 177.8 × 158.8 mm

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Black rendering of the MC-77090 thermoformed tray showing 25 cavities for miniature square components.

MC-77090

25-Cavity Miniature Component Tray

Cavity length × width
0.350″ × 0.350″
Approx. 8.9 × 8.9 mm
Cavity depth
0.470″
Approx. 11.9 mm
Tray footprint
7.000″ × 6.250″
Approx. 177.8 × 158.8 mm

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Black rendering of the MC-77092 thermoformed tray showing 20 cavities for components with shaped rectangular outlines.

MC-77092

20-Cavity Component Shipping Tray

Cavity envelope
1.370″ × 1.120″
Approx. 34.8 × 28.4 mm
Cavity depth
0.320″
Approx. 8.1 mm
Tray footprint
7.785″ × 7.375″
Approx. 197.7 × 187.3 mm

Shaped envelope; narrower side and end references are shown on the detail page.

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Black rendering of the MC-77093 thermoformed tray showing 35 cavities for elongated components for process handling.

MC-77093

35-Cavity Process Tray

Cavity length × width
3.030″ × 1.000″
Approx. 77.0 × 25.4 mm
Main profile height in section
0.600″
Approx. 15.2 mm
Tray footprint
19.500″ × 19.500″
Approx. 495.3 × 495.3 mm

Section height is a profile reference, not a stated cavity depth.

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Black rendering of the MC-77121 thermoformed tray showing 25 individual cavities.

MC-77121

25-Cavity Small Device Tray

Cavity length × width
0.520″ × 0.520″
Approx. 13.2 × 13.2 mm
Depth to center support
0.230″
Approx. 5.8 mm
Tray footprint
4.250″ × 4.250″
Approx. 108.0 × 108.0 mm

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Black rendering of the MC-77122 thermoformed tray showing 24 individual cavities.

MC-77122

24-Cavity Component Storage Tray

Cavity length × width
1.395″ × 1.050″
Approx. 35.4 × 26.7 mm
Cavity depth
0.275″
Approx. 7.0 mm
Tray footprint
12.750″ × 5.325″
Approx. 323.8 × 135.3 mm

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Black rendering of the MC-77127 thermoformed tray showing 50 individual cavities.

MC-77127

50-Cavity Small Component Tray

Cavity length × width
0.500″ × 0.450″
Approx. 12.7 × 11.4 mm
Cavity depth
0.450″
Approx. 11.4 mm
Tray footprint
8.000″ × 4.000″
Approx. 203.2 × 101.6 mm

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Component handling & storage
9 configurations · MC-77128 to MC-77216Open / Close
Black rendering of the MC-77128 thermoformed tray showing 20 individual cavities.

MC-77128

20-Cavity Rounded-Pocket Tray

Cavity length × width
1.800″ × 1.300″
Approx. 45.7 × 33.0 mm
Overall tray height
0.500″
Approx. 12.7 mm
Tray footprint
11.000″ × 7.000″
Approx. 279.4 × 177.8 mm

Cavity depth is not specified. Review the seating profile with us.

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Black rendering of the MC-77130 thermoformed tray showing 6 individual cavities.

MC-77130

6-Cavity Large Component Tray

Cavity length × width
2.700″ × 2.700″
Approx. 68.6 × 68.6 mm
Seating depth
0.600″
Approx. 15.2 mm
Tray footprint
10.875″ × 8.500″
Approx. 276.2 × 215.9 mm

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Black rendering of the MC-77131 thermoformed tray showing 6 individual cavities.

MC-77131

6-Cavity Component Storage Tray

Cavity length × width
2.700″ × 2.700″
Approx. 68.6 × 68.6 mm
Seating depth
0.600″
Approx. 15.2 mm
Tray footprint
10.875″ × 8.500″
Approx. 276.2 × 215.9 mm

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Black rendering of the MC-77132 thermoformed tray showing 12 individual cavities.

MC-77132

12-Cavity Component Storage Tray

Cavity length × width
2.000″ × 2.000″
Approx. 50.8 × 50.8 mm
Seating depth
0.250″
Approx. 6.4 mm
Tray footprint
10.500″ × 9.125″
Approx. 266.7 × 231.8 mm

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Black rendering of the MC-77133 thermoformed tray showing 12 individual cavities.

MC-77133

12-Cavity Square Component Tray

Cavity length × width
2.000″ × 2.000″
Approx. 50.8 × 50.8 mm
Seating depth
0.250″
Approx. 6.4 mm
Tray footprint
10.500″ × 9.125″
Approx. 266.7 × 231.8 mm

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Black rendering of the MC-77134 thermoformed tray showing 18 individual cavities.

MC-77134

18-Cavity Rectangular Component Tray

Cavity length × width
2.000″ × 1.200″
Approx. 50.8 × 30.5 mm
Seating depth
0.150″
Approx. 3.8 mm
Tray footprint
10.250″ × 8.250″
Approx. 260.3 × 209.6 mm

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Black rendering of the MC-77135 thermoformed tray showing 28 individual cavities.

MC-77135

28-Cavity Narrow Component Tray

Cavity length × width
1.654″ × 0.755″
Approx. 42.0 × 19.2 mm
Seating depth
0.100″
Approx. 2.5 mm
Tray footprint
10.250″ × 8.250″
Approx. 260.3 × 209.6 mm

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Black rendering of the MC-77202 thermoformed tray showing 20 formed device positions.

MC-77202

20-Cavity Component Storage Tray

Cavity length × width
1.485″ × 1.040″
Approx. 37.7 × 26.4 mm
Cavity depth
0.260″
Approx. 6.6 mm
Tray footprint
9.750″ × 7.625″
Approx. 247.6 × 193.7 mm

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Black rendering of the MC-77216 thermoformed tray showing 10 formed device positions.

MC-77216

10-Cavity Rectangular Component Tray

Cavity length × width
1.525″ × 1.070″
Approx. 38.7 × 27.2 mm
Cavity depth
0.200″
Approx. 5.1 mm
Tray footprint
8.500″ × 6.000″
Approx. 215.9 × 152.4 mm

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Component handling & storage
8 configurations · MC-77221 to MC-77270Open / Close
Black rendering of the MC-77221 thermoformed tray showing 10 formed device positions.

MC-77221

10-Cavity Compact Component Tray

Cavity length × width
1.380″ × 1.130″
Approx. 35.1 × 28.7 mm
Cavity depth
0.200″
Approx. 5.1 mm
Tray footprint
8.500″ × 6.000″
Approx. 215.9 × 152.4 mm

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Black rendering of the MC-77231 thermoformed tray showing 12 formed device positions.

MC-77231

12-Cavity Component Tray

Cavity length × width
2.125″ × 2.000″
Approx. 54.0 × 50.8 mm
Cavity depth
0.500″
Approx. 12.7 mm
Tray footprint
10.625″ × 8.750″
Approx. 269.9 × 222.3 mm

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Black rendering of the six-cavity MC-77231 configuration with circular base openings and curved access relief.

MC-77231-A

6-Cavity Component Tray

Cavity profile, plan
2.180″ × 2.070″
Approx. 55.4 × 52.6 mm
Inner profile width
2.120″
Approx. 53.8 mm
Section A–A height
0.415″
Approx. 10.5 mm
Tray footprint
8.500″ × 5.687″
Approx. 215.9 × 144.4 mm

Six-cavity configuration. Section height is not a stated usable cavity depth.

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Black rendering of the MC-77233 thermoformed tray showing 50 formed device positions.

MC-77233

50-Cavity Small Component Tray

Cavity length × width
0.700″ × 0.700″
Approx. 17.8 × 17.8 mm
Cavity depth
0.230″
Approx. 5.8 mm
Tray footprint
8.874″ × 4.624″
Approx. 225.4 × 117.4 mm

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Black rendering of the MC-77245 thermoformed tray showing 25 formed device positions.

MC-77245

25-Cavity Stepped-Pocket Tray

Outer pocket
35.50 × 35.50 mm
Approx. 1.398″ × 1.398″
Inner pocket
27.50 × 27.50 mm
Approx. 1.083″ × 1.083″
Seating depth
Support and seating levels require application review
Tray footprint
235.00 × 235.00 mm
Approx. 9.252″ × 9.252″

Seating levels require application review.

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Black rendering of the MC-77246 thermoformed tray showing 25 formed device positions.

MC-77246

25-Cavity Square Component Tray

Outer pocket
1.043″ × 1.043″
Approx. 26.5 × 26.5 mm
Inner pocket
0.721″ × 0.721″
Approx. 18.3 × 18.3 mm
Seating depth
Support and seating levels require application review
Tray footprint
9.252″ × 9.252″
Approx. 235.0 × 235.0 mm

Seating levels require application review.

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Black rendering of the MC-77265 thermoformed tray showing 15 formed device positions.

MC-77265

15-Cavity Component Tray

Cavity length × width
0.875″ × 0.830″
Approx. 22.2 × 21.1 mm
Cavity depth
0.100″
Approx. 2.5 mm
Tray footprint
8.500″ × 6.000″
Approx. 215.9 × 152.4 mm

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Black rendering of the MC-77270 thermoformed tray showing 25 formed device positions.

MC-77270

25-Cavity Component Tray

Cavity layout
25 positions in a 5 × 5 arrangement
Cavity dimensions, depth & tray footprint
Contact Malaster for confirmed dimensions.

Send your device outline and known dimensions so Malaster can review fit and clearance. Image scale is not a dimensional specification.

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From Your Device to a Tray Recommendation

1. Share What You Have

Send a drawing, CAD file, sample information, photo or device dimensions. Include the MC number if a catalog design looks promising.

2. Review Fit & Requirements

Malaster reviews support, clearance, material and handling needs with you, then considers an existing design or the requirements for a custom tray.

3. Define the Production Plan

Estimated quantities, tooling needs, fit confirmation and target timing help establish the quote and the path to production.

Have a Device That Needs a Better Tray?

You do not need a complete packaging specification to start. Send the information you have, and Malaster can help evaluate an existing design or discuss custom thermoformed packaging for your application.

Discuss Your Tray Requirements