Choose the Box Around the Loaded Configuration
The box alone does not establish component fit. Start with the usable internal footprint and height, then account for the selected cushion or insert, device thickness and the clearance required when the lid is closed.
Internal footprintConfirm the actual usable length and width after any molded wall or closure features.
Closed-box heightAdd cushion thickness, insert height and device thickness before judging vertical clearance.
Supplied configurationConfirm whether the product is an empty box or includes cushions/inserts before comparing alternatives.
Configure the Interior for the Device
Foam cushionsChoose material, thickness and footprint for the required support or cushioning function.
Device insertsMatch cavity geometry and box series to the actual device body, leads and permitted contact surfaces.
Low-particle alternativesFor particle- or FOD-sensitive applications, discuss the contact material and alternatives to conventional foam.